Manual sorters are flexible, can move positions and fit between chutes. “Austin has never been like Houston with machine shops and the oil and gas industry,” Ike says. “I think the demand is quite strong and continues to get stronger.”, Reflecting on his career, Otworth adds, “Sometimes the world is not quite ready for a technology or you’ve missed the window of opportunity. “It’s normally not that slow this time of year,” Jim says, quoting the adage, “Sell in May and go away.”, This year, he continues, “It was more like sell in March and April and go away.”, Buying also has been muted, particularly for nonferrous scrap, and consumers are more mindful of quality. Commitment has to about more than just price.”, As for the future of the recycled PP market, Moore says, “The potential is huge. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). While Austin Metal has been affected by the market upheaval, he says the company has been able to adjust. Recycling Today Global Edition back issues, https://www.youtube.com/watch?v=oRRl1r_sUWg&t. In addition to our Max-AI® AQC, our Max-AI technology can be implemented throughout a material recovery facility (MRF) in standalone detection and reporting equipment; the Max-AI® VIS (Visual Identification System); in robotic sorters; and in collaboration with optical sorters, such as the NRT SpydIR® with Max-AI. This philosophy has led Austin Metal to form long-term relationships with suppliers and consumers, Bobby says. Instead, we want to ensure you’re investing in the right equipment for the task at hand—our customers are truly our partners, and we design solutions tailored to maximize their profits. The AQC-C can be installed in sort cabins, on narrow walkways and in other tight locations alongside your employees. PureCycle’s first recycling plant will be able to recycle 119 million pounds of polypropylene, creating demand for nearby recyclers to begin to separate out the material. © 2020 GIE Media, Inc. All Rights Reserved. We also improved access to air filters and to the robotic sorters’ end-of-arm tooling. Green Eye® Optical Sorters and newly developed Green Eye® Robotic Sorter technologies have revolutionized the recycling industry. Reprocessors predict that the market potential for recycled polypropylene (PP) is huge. Consisting of a Max-AI® VIS and at least one collaborative robot, or CoBot as we like to call them, the Max-AI® AQC-C is quickly and easily installed into existing MRFs. VIS can be used to learn more about a MRF’s material stream. When Mike Otworth, CEO of PureCycle Technologies, came to that company, he says P&G had a “strong desire” to use a higher percentage of recycled content in its packaging, but the quality of recycled PP was an issue. Polypro Recycling is also dedicated to helping the Florida environment, and is listed as a resource with the Florida DEP. In cases where footprint limitations are a factor, the Max-AI® AQC-C is an ideal solution because it can work essentially any place a manual sorter can. Ettefagh says she has been working with a committee to create a “mass bale specification” to be distributed to all the MRFs in the United States. 157 plastic recycling plants based in Germany are listed below. Our team takes used plastic materials and transforms them into pellets, granules and compounds. We are willing to go through the growing pains to level the playing field.”. Green Machine’s newly developed Green Eye® Robotic Sorters are the most advanced robotic systems on the market. But our Max-AI (artificial intelligence) technology is capable of so much more, as we’ve shown in the subsequent two years. Supplying packaging companies also presents challenges for reprocessors. Finding eco-friendly ways to dispose of your PP plastic starts with these plastic #5 recycling tips: Curbside recycling: While recycling plastic #5 hasn’t been traditionally part of curbside programs, more and more community recyclers are not making it possible for you to recycle these types of plastic. PTFE, TPE, TPO, PPS, PPO, PEI, and all other engineering grades. We’re not interested in selling you a one-size-fits-all solution because we know that is never the case in a MRF environment. Pagano and fellow broker Ben Reichert have more than 35 years of combined experience working in the nonferrous brokerage industry. Seraphim Plastics is an industrial plastic recycler that processes large quantities of plastic scrap and waste. Consumers are becoming educated, which will ultimately drive the usage of this material.”. We’re making a commercial product that the market globally very strongly desires.”. Otworth says the unit will test a variety of feedstock from around the world and will help PureCycle develop a blending system designed to meet its customers’ specifications. He says key to the company’s ability to retain employees is the Shapiro family’s approach to running the business, which involves treating everyone like family and providing a retirement program for employees. Demand for postconsumer recycled PP is increasing, and global brands are showing more interest in purchasing this material. We launched our Max-AI® AQC (Autonomous Quality Control) robotic sorter at WasteExpo in 2017. Bobby Shapiro and his sons Jim and Ike now own and operate the firm. Join the automation revolution and contact us today to learn more about how Max-AI® technology can benefit your operations and adapt along with your MRF’s sorting needs. Austin Metal ships some aluminum scrap to Mexico, but Jim says that flow has been restricted because of the uncertainty surrounding the United States-Mexico-Canada trade agreement, the Section 232 tariffs and the threat of further tariffs related to Mexico’s immigration enforcement. PE is a widely used commodity material in molding operations. The recycled plastics can then be used to manufacture many other products, including: The author is editor of Recycling Today and can be contacted at firstname.lastname@example.org. “Consistency of material is important for our equipment and certainly for our customers. Phoenix Recycling is a midwest plastic recycling company that has been servicing and supplying the plastic scrap industry for 35 years. It also can be used in combination with a number of sorting devices at a MRF for the ultimate operational versatility and responsiveness. Longtime postindustrial PP recycler St. Joseph Plastics, which has one grinding facility and one compounding facility in St. Joseph, Missouri, as well as a washing facility in Sedalia, Missouri, has expanded its operations to reprocess postconsumer PP, with a mission to listen to customer needs and give curbside-collected PP a new life. Austin Metal & Iron buys from peddlers, but industrial and commercial material accounts for the bulk of its incoming scrap metals. Ike, Austin Metal & Iron’s secretary/treasurer, says he and Jim worked in the yard as children. Learn more about us “Our customers can count on us,” Bobby says. Do you have bales of high-density polyethylene (HDPE) or polypropylene (PP) scrap material you’re looking to get rid of? Offering the ultimate flexibility, customers can add one, two, three or four AQC-C units per VIS, enabling them to easily adapt to their processing needs as they evolve over time. SCRAP LLC. WENDT’s metal sorting plant offers versatility and the ability to create different finished products that maximize margins based on market conditions: Metal sorting plants will offer additional technologies to segregate aluminum and stainless steel by grades. In my career, PureCycle is maybe the best example of technology coming along in almost the perfect time. As part of the first phase of commercial operations, a $25 million feedstock evaluation unit is currently being commissioned. Perhaps you’d just like more information on our plastic recycling or resin production process. More information on the company is available at https://generationmetaltrading.com. They have a fondness for their company’s downtown location and the history it represents—the walls are decorated with photos taken throughout the generations of family ownership—which makes encroaching development a reality they don’t like to ponder. Today, we’re one of the largest independent plastic recyclers in the Midwest, buying all … As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. Despite their official titles, Jim says he, Bobby and Ike tend to share the responsibilities of managing the yards. Both positive, negative and mixed sorts are achieved through simple training methods. Visible notification lights have been incorporated to alert operators to areas in need of maintenance. Green Machine’s patented Green Eye® Hyperspectral Vision Systems produce the industry’s most versatile and exacting automated sorting platform. The downtown yard is home to the company’s 30-year-old HRB baler manufactured by Harris, Cordele, Georgia, and both yards are equipped with excavators from Link-Belt, Lexington, Kentucky. Many new companies are in the research-and-development phase. Plant modifications when implemented have both increased tons per hour and product purity. In honor of Earth Day 2018, here are five companies taking the lead on recycling. She is a graduate of West Chester University and Widener University. It doesn’t fluctuate wildly like you might expect.”, He adds, “Almost everything we make has some degree of postconsumer PP content now. Housewares 4. Labeling 6. Despite the encroachment, the Shapiros say they have no plans to leave the downtown yard. Reusable containers … Each sorter can sort up to 40 picks per minute and up to four different material types for a total of 160 picks per minute with four CoBots! At JUST Capital, we’ve heard from the American people that environmental impact is one of their top concerns. These market changes are creating demand for new solutions. The company has roll-off containers and trailers that it will place with its scrap generating customers and a fleet of trucks that it uses to transport material. Envision is working to produce a variety of colors of recycled PP beyond the standard black and gray. is a plastic recycling company that has been servicing and supplying the plastic scrap industry for 50 years. Jim and Sam Novy established Austin Metal & Iron in downtown Austin in 1913. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). We’ve introduced gull-wing doors so technicians and operators can easily access service areas. New markets both domestic and export will open up as materials achieve higher and higher purities. It starts at the lower grades and trickles down to some of the primary grades.”. MJS Plastics is an industrial plastic scrap recycling company located in Greenville, Ohio. Where else can you find that degree of versatility? Ted Kane, who runs the office at the downtown location, has worked for the company nearly 30 years. We are a plastic scrap exporter as well as a domestic plastic recycler, and sell to China, Hong Kong and eastern Asia as well as domestically in the United States. Carpet fibers 3. Each robotic arm can perform a minimum of 100 picks/minute and can be trained to pick four separate commodities at the same time. Sattler Plastics Company Plastics Recycling & Brokerage. Dec 04, 2020 (The Expresswire) -- The latest report as Polypropylene (PP) Recycling … They are the third and fourth generations of Novy family descendants to do so. These units can be installed in just a few hours. We are a plastic scrap exporter as well as a domestic plastic recycler, and sell to China, Hong Kong and eastern Asia as well as domestically in the United States. St. Joseph Plastics operates plants to clean, grind and pelletize “dirty curbside” PP bales. After graduating from college, Jim went to work for Longhorn Recycling and Newell Recycling in San Antonio, while Ike worked briefly in the banking industry before joining Houston-based Allied Alloys, where he worked for eight years. The new plant will serve the automotive plastic recycling industry in the Southeast United States. As technology advances, global brands increase their demand for recycled material and consumers’ awareness of the issues created by ocean plastic heightens, the market for recycled PP continues to grow and evolve. Plastic recycling refers to the process of recovering waste or scrap plastic and reprocessing the materials into functional and useful products. APR's Design Guide is the recognized industry leader in providing technically rigorous guidance representing a consensus among the plastic recycling industry. Employees collaborate with one another in addition to working in tandem with sorting equipment to efficiently and effectively sort recyclables. “There just wasn’t a technology out there that would afford them the opportunity to use more without making serious compromise in appearance and quality.”. The neural network AI is trained for each installation after VIS gathers data from the material stream. Envision Plastics, headquartered in Reidsville, North Carolina, is a reprocessor of high-density polyethylene (HDPE) and PP. Sattler Plastics Company, based in Chicago, specializes in post-industrial plastic recycling. The goal of recycling plastic is to reduce high rates of plastic pollution while putting less pressure on virgin materials to produce brand new plastic products. Challenges and Opportunities in Polypropylene Recycling Efforts to improve PP recycling have been ongoing. Even at 100 percent” curbside PP. Existing nonferrous plants have been forced to slow down and add manual labor in an effort to create products they can sell. Polypropylene (PP Plastics) GAR Plastics’ recycled Polypropylene (PP Plastics) thermoplastic polymer is available in both extrusion and injection grade. We’re proud to say we’ve been at the forefront of shifting the perception of recycled plastics from that of waste products to valuable … Ike adds that he knew his grandfather’s health was declining when he stopped asking about the business. 4. “We were never 100 percent reliant on one consumer,” Bobby adds. KW Plastics and KW Plastics Recycling produce HDPE, MDPE, and PP post-consumer resins. The PP is then compounded and pelletized using extruders and customized pelletizing lines. She says she hopes that the plastics industry will adopt the specifications and that they will become more standardized nationwide. Call us at (215) 331-5972 or fill out our contact form to set up a visit or request a quote. By standardizing the VIS design, we provide the flexibility to add equipment to VIS units or to move equipment in the future as a MRF’s processing needs change. One of our qualified team members will help you figure out what you need to do. Polymer Recycle Inc is a post-industrial plastic recycling company operating in Quebec, Canada. “At first, we weren’t sure what we were getting into,” says Ron Moore, sales and purchasing manager at St. Joseph Plastics. Our CoBots work safely alongside people, unlike our AQC, which is positioned above the conveyor and requires structure to support the robot and guard employees. We’re the first company to make it possible to put up to 30 robots in a row, all functioning off a single Green Eye® Hyperspectral Vision System. But manual sorters significantly increase operating costs, especially over multiple shifts. The Recycling Industry’s Most Advanced Robotic Sorter. To enable our customers to use the information collected by Max-AI, our team also created the Total Intelligence Platform (TIP), which provides real-time and trending information on material composition, system performance and more. PP Plastic Recycling. WENDT continuously invests in research and development and has made a multimillion-dollar investment in a sorting plant at our Technology Center. It is our goal to reduce customer risk, utilize best-in-class technology, vet new processes and confirm a business case with a good return on investment. President Bobby Shapiro, Vice President Jim Shapiro and Secretary/Treasurer Ike Shapiro, Headquarters and yard in downtown Austin, Texas, with a second yard at the intersection of Decker Lane and Highway 290, Retail and industrial scrap metal buying, container services, metals processing and sales, One HRB baler from Harris, Cordele, Georgia; a Selco baler for aluminum cans, also by Harris; five excavators manufactured by Link-Belt, Lexington, Kentucky; and a fleet of trucks, trailers and roll-off containers, Bobby’s 89-year-old mother, Elain, whose father was one of Austin Metal’s founders, still asks about the company, he says. Bobby encouraged Ike and Jim to work outside of the family business after graduating from college to broaden their knowledge base. Â©All Rights Reserved. Tamsin Ettefagh, vice president of sales at Envision Plastics, has spent the past few years of her career advancing postconsumer PP recycling at Envision, with a focus on using the company’s HDPE recycling technology to create PCR that meets guidelines from the U.S. Food and Drug Administration (FDA) for food-grade packaging. “I get that every day.”. The Shapiros’ plans for Austin Metal & Iron include making the needed adjustments to ensure they have markets for all their material. WENDT has been implementing a variety of solutions to help our customers navigate these new business conditions. Polychem USA is one of the leading plastic scrap recycling companies in the country. This approach helps to conserve resources and diverts plastics from landfills … Since our first deployment in 2007, Green Machine’s engineers have continued to perfect our patented 3-D artificial intelligence, high-speed, full-spectral collection systems, driving a wide variety of optical and robotic sorting platforms. They offer a range of free programs, as well as recycling solutions available for purchase for almost every form of waste. VIS analyzes and reports material composition data to MRF operators and directs sorting equipment. Nextek Ltd., a UK-based Plastic design and recycling consulting company and finalist of 2013 recycling innovators forum, has invented an innovative process to decontaminate food grade polypropylene for reuse in a closed loop back into food packaging. The misconception with postconsumer PP is that it’s a “dirty, degraded” material, Moore says. Over the years, these three processors and others have been on a journey to recycle PP, testing and commercializing new technology, developing a postconsumer resin (PCR) for use in food-grade packaging and advancing processes to clean and pelletize curbside PP bales. Our robotic sorters meet specs that no other robotic sorter can match. We are currently selling PP in regrind and reprocessed pellet form. Used with permission. These changes also allow for faster installation within a smaller footprint. Jim, who serves as the company’s vice president, says, “The goal is to stay here as long as possible.”. “Curbside PP is similar each time we buy it,” Moore says. Our focus on quality, consistency, and scale, coupled with leading-edge recycling and extrusion technologies makes us one of the nation’s leading plastic suppliers, working with processors and end-users to meet challenging needs. Over the years, St. Joseph has learned the benefits of recycling curbside-collected PP. First, sheet mills didn’t need the material, and now it’s the extruders. Such an attitude can be expected from a company that has persisted for more than 100 years and wants to ensure it reaches the fifth generation of family ownership. The company’s PCR is used to make caps for the dish soap bottles used by Seventh Generation, Burlington, Vermont, and other consumer product companies. Each system can be trained to sort any material without exception, all on one single optical or robotic unit. We had to solve these challenges for our customers, and we did with our newest innovation, the Max-AI® AQC-C. We are a recycler… “Over a third have been with the company over 10 years,” Bobby says of Austin Metal’s employees. “We’ve made trips and contacted people and tried to position ourselves with consumers to have continuous markets,” Jim says. “She wants to know what is going on at the yard.”, This type of family interest can be hard to maintain from generation to generation. German plastic recycling plants directory - showing companies in Germany that process plastic waste into new materials. Clear film packaging 2. The Shapiros say the flow of scrap into their yards has been slower than usual this spring. Tips for PP recycling. “There’s interest in the material, but much more activity is needed,” he says. The company’s former copper warehouse manager, Carlos Garcia, was hired in 1971 and retired last year after 47 years of service. Reprocessors predict the market potential for recycled PP is “huge.”. The new metal cleaning and sorting plant serves as a full-scale (truckload) customer demonstration site in which they can test their own materials. Our Green Eye® Product Testing Facility in Hampstead, N.H., is prepared to provide exhaustive testing of your difficult-to-sort products, ensuring success prior to deployment. The partnership helps to diversify Austin Metal’s holdings. In the past, we incorporated VIS into the equipment structure. The company has dedicated an entire facility to processing postconsumer PP collected from curbside recycling programs. Jim adds, “Entertainment and government are our industries here.”, To secure nonferrous scrap, he says the company will “go as far as we need to in the Gulf Coast region,” while ferrous scrap tends to come in from within a 40-to-70-mile radius. Megan has worked in plastic recycling since 2006 in various capacities, including sales, management, finance. Our robotic arms can be built side by side to cover conveyor belts up to 72” wide. That yard measures 22 acres. Felplast USA, Inc. But, Jim adds, “We’ll go as far as our relationships will take us.”. Jim Shapiro, vice president of Austin Metal, says Generation was formed in September 2018 and is based in St. Louis. “We’re seeing a willingness in the market to pay premium price for resin that looks and smells like virgin but is recycled,” says Otworth, who has spent most of his career working with companies to commercialize emerging technologies. TKO Polymers has been in operation for over 20 years, providing stable, dependable plastic recycling service to our customers. Started in 1989 as a family-owned company, Atlantic Plastic Recycling employs modern plant machinery and equipment customised for ensuring better quality polythene products as well as a cleaner environment. When VIS is installed prior to the sorting equipment, whether robotic or optical sorters, it allows for the AI to be trained and optimized for the sorting task it will be performing. 2 copper and copper chops. It’s a remarkable feat to keep employees.”, Austin Metal has returned that loyalty in kind. Bobby, president of Austin Metal, Jim and Ike say they each knew from an early age that they wanted to work in the family scrap business. However, Ettefagh says more work must be done to propel the recycled PP market forward. The technology is driving improvements in MRF design, operational efficiency, safety, recovery, system optimization, maintenance and more. This change, based on our two years of experience installing Max-AI solutions, is advantageous as it makes possible a separate installation of VIS from a robotic or optical sorter, which benefits Max-AI customers in many ways. Given those statistics, the achievements of the Shapiro family, owners of Austin Metal & Iron Co. LP, Austin, Texas, are notable. American plastic recycling plants directory - showing companies in United States that … China’s new standards for the allowable contaminants thresholds for scrap imports have caused severe disruption on commodity trading worldwide. Through those years TKO has proven to be a versatile company, managing a variety of projects, providing innovative and cost effective solutions to manufacturing and distribution companies. We transform your plastic scrap and plastic film into useful material that can be used to make a huge variety of products, from furniture, to CD/DVD cases, to windows, flooring, and insulation. It is also easily scalable, with the ability to install up to four robotic sorters behind each Max-AI VIS. Austin Metal has broadened its base of nonferrous scrap consuming customers domestically and internationally in response to China’s changing scrap import policies and the impact tariffs are having on the market. “Having said that, we have proven it can be done.”. “You see all these businesses that don’t make it past the second generation of family ownership,” Bobby says. Austin Metal’s dedication extends to its employees. Polypropylene is an extremely versatile material and can be used for a wide range of applications. “Polypropylene is the largest by volume resin that P&G purchased, and they use mostly food-grade packaging for most of their applications, so a solution that would enable them to use more recycled polypropylene was of paramount importance,” Otworth says. Stationary 8. There are established brand-name companies beginning to make commitments. Atlantic Plastic Recycling . We all know that collaboration is the key to accomplishing many tasks, and that’s especially true in a MRF. While demand for postconsumer PP is up and global brands are more interested in purchasing the material, challenges remain to bringing recycled PP to the market, Moore says. Watch our Patented Hyperspectral GREEN EYE® Optical and Robotic Sorters on YouTube Here: https://www.youtube.com/watch?v=oRRl1r_sUWg&t, TEL: 1-800-639-6306 | WEB: www.greenmachine.com | E-MAIL: email@example.com. Our main specialty is in the purchase and resale of plastic materials in the secondary market. He says the company’s niche is bare bright, No. The company also has a West Coast plant in Chino, California. Our capabilities within our state-of-the-art facility include washing, shredding, grinding, and pelletizing this material. A P&G polymer scientist’s work led to the development of technology that will be at the center of PureCycle’s first commercial plant. The AQC-C is positioned next to the belt, between chutes—the same way a person is positioned. It has significant staying power, both as a resin and in the market, as well as stiffness and durability. Its versatility and process-ability are attractive in producing many things from bags to boat docks. As they say, “Seeing is believing,” and we’re prepared to help you discover the benefits the new Max-AI product line can offer your operation. Additionally, most MRFs are tight on space, making the addition of new equipment challenging. After years of testing postconsumer PP resin for use in food-grade packaging and producing positive results, Envision Plastics earned a letter of no objection from the FDA in 2017. “There have been growing pains with the tariffs,” he adds, “but I feel they were definitely needed and that the country and industry will benefit in the long run. In the century since, the city has developed around the company’s scrap yard, which sits on 2.5 square blocks on East 4th Street, dwarfed by high-rise buildings. It is extremely resistant to heat, chemicals, and fatigue. “Once they really don’t need [scrap], they crack down on quality. Austin Metal & Iron Co. LP, Austin, Texas, has partnered with scrap metals broker Mark Pagano to form Generation Metal Trading LLC. We can make a decision on any concern,” he adds. Processing postconsumer PP requires several additional stages, Moore says, than processing postindustrial material. 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